Conventional Valve Sequencing

Conventional analog hardware can also be used for control valve sequencing. Sequencing of a pair of equal-percentage valves can achieve an overall rangeability approaching the product of the individual valves rangeabilities, e.g., 50 X 50 = 2500. The loss of range-ability is mainly caused by the amount of overlap between valves. A plot of the performance characteristics of this pair of valves is shown in Figure 7.40.11. The valve positioner of the smaller sequenced valve is calibrated for full stroke over 0 to 52% controller output signal (closed at 0%; fully open at 52%). The positioner of the larger se-quenced valve is calibrated for full stroke over the range of 48 to 100% of controller output. Transfer between the valves (as the controller output changes) can be implemented with either pneumatic or electronic control elements. Since only one valve at a time is operating while the other valve is closed, the characteristic of the pair is equal percentage, as the semilog plot of Figure 7.40.11 illustrates. If the smaller valve, for example, were permitted to remain open when the larger valve came into service, the valve characteristic curve would have a discontinuity at the transfer point that could result in an unstable control system. There is a small and temporary flow transient at the transfer point, but the characteristic curve is maintained.

Sequencing of linear valves to provide an overall linear characteristic with wide rangeability is generally not satisfactory, because the transfer point occurs at 10% or less of the controller output signal. This means that the larger valve is essentially doing all the work. When using linear valves a high gain relay is also required to expand the controller output signal to operate the smaller valve. On the other hand, sequenced pairs of equal-percentage valves can be linearized the same way as can individual ones (Figure 7.40.10).

Linear valves with rangeabilities of 200:1 or greater can be sequenced successfully using conventional split-range techniques. The wide rangeability minimizes the step change in reagent delivery at the transfer point where the small valve remains open as the large valve begins to open. To counteract the large gain change at the transfer point, a characterizer must be used to ensure constant control loop gain.

FIG. 7.40.11 Reagent flow using sequenced valves.
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