Flash Drying or Incineration

FUEL REQUIREMENTS FOR SLUDGE DRYING 6500 Btus/lb sludge with 18% solids

The flash drying or incineration of sewage sludge was a new process in the mid 1930s. It allowed the plant operator to either incinerate the sludge or flash dry it using conventional fuels, such as coal, fuel oil, or natural gas. With this flexibility, the operator produced only the amount of dried sludge that the market could bear and incinerated the remainder.

The odor and dust problems with this process resulted in less use, and in some cases, plant expansions use alternate processes, such as the multihearth incinerator or the fluidized-bed incinerator. Both these methods, however, lack the flexibility of drying or incinerating or both.

The flash-drying system is less costly if no dried finished sludge is produced or the pollution controls are minimized. With new improvements and scrubbers and an increased demand for dried sludge, this process should have an increased demand.

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