A frequent problem of sampling systems is plugging. There are two ways to eliminate this problem. The older, more traditional approach is filtering. Unfortunately, as the filters remove materials that might plug the system, they also remove process constituents and make the sample less representative.

The newer approach is to eliminate plugging potential by reducing solid particle size (homogenization) while maintaining sample integrity. Thus, when pulverizers replace filters, analyzer samples become more representative.

Homogenizers disperse, disintegrate, and reduce the solid particle size, reducing agglomerates and liquifying the sample. Homogenizers can be mechanical, using rotor-stator-type disintegrator heads. In this design, the rotor acts as a centrifugal pump to recirculate the slurry, while the shear, impact collision, and cavitation at the disintegrator head provide homogenization.

In ultrasonic homogenizers, high-frequency mechanical vibration is introduced into a probe (horn), which creates pressure waves as it vibrates in front of an orifice (see Figure 7.8.4). As the horn moves away, it creates large numbers of microscopic bubbles (cavities). When it moves forward, these bubbles implode, producing powerful shearing action and agitation due to cavitation. Such ho-mogenizers are available with continuous flow-cells for flow rates up to 4 gph (16 lph) and can homogenize liquids to less than 0.1-^m particle sizes. The flow cell is made of stainless steel and can operate at sample pressures of up to 100 psig (7 bars).

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