ORP Control

In designing ORP control (like pH control), the environmental engineer must recognize the chemistry of the process. In addition to vessel size, vessel geometry, agitation requirements (needed to guarantee uniform composi tion), and reagent delivery systems, they must also consider solid removal problems.

In some cases where one or both of the half-reactions (redox reaction) involve hydrogen ions, ORP measurements also become pH-dependent. The potential changes measured by the ORP electrode continue to vary with the redox ratio, but the absolute potential also varies with pH. Therefore, the wastewater treatment facility must determine the control point experimentally and use both pH and ORP measurements to control the process.

As with pH, reliable ORP control requires vigorous mixing to ensure uniform composition throughout the reaction tank. For continuous control, the tank should provide adequate retention time (process flow rate divided by filled tank volume), typically 10 min or more.

Complete treatment requires a slight excess of reagent and a control point slightly beyond the steep portion of the titration curve. Control in this plateau area, where process gain is low, is often provided by simple on-off control. Reagent feeders are typically metering pumps or solenoid valves. Wastewater treatment facilities can use a needle valve in series with a solenoid valve to set reagent flow more accurately and improve on-off control.

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