Process Description

The flash-drying method has become common for drying or incinerating sewage solids because of its low capital costs and flexibility. The pretreatment includes sludge thickening in some conventional manner such as by vacuum filters. Then, this method mixes this dewatered sludge with previously dried sludge to reduce its moisture content and its effective particle size. The preconditioned mix ture is fed into the drying system where it moves at a velocity of several thousand ft/min in a stream of gas having a temperature of 1000° to 1200°F. The sludge passes through this high-temperature, turbulent zone in a few seconds during which time its moisture content reduces to 10% or less. Next, a cyclone separator separates the hot gases from the fine, fluffy, heat-dried sludge.

If incineration is used, the system introduces the dried sludge produced in the flash dryer into the furnace through special sludge burners and burns it at about 1400°F. The heat from this burning process is recycled into the drying operation.

If the sludge is conserved and sold or sold in bulk or in bags, this method must burn significant quantities of auxiliary fuel in the furnace either separately or with a small quantity of dried sewage sludge. Environmental engineers estimate that this method required 0.4 lb coal plus 0.94 ft3 of natural gas (6500 Btu) to produce a dry pound of sewage sludge when starting with a thick, liquid sludge of about 18% solids.

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