Reagent Delivery Hysteresis

Consider a reagent delivery device such as a control valve, a metering pump, or a dry feeder. The smallest incremental change that these devices can make is approximately 1%. Converted to the logarithmic pH scale and using an influent pH of 14 and a setpoint of 7, 1% excess acid produces a pH of 2, and 1% too little yields pH 12. These values were derived from Figure 7.40.1, where 1 X 106 reagent units are required to neutralize pH 14 to 7. One percent of this total is 10,000 reagent units, which correspond to pH 2 and 12.

In a similar fashion, the effect of the same error can be estimated for any other setpoint. Using a setpoint of 12, for example, 1 X 106 - 10,000, or 990,000, reagent units are required for neutralization from a 14 pH influent. One percent excess acid (9900 reagent units) corresponds to 10,000 - 9900, or 100 reagent units, which is pH 10. One percent too little acid corresponds to 19,900 reagent

FIG. 7.40.12 Effect of attenuation vessel.

Backmixing is more important than intermixing for close pH control. The treated stream must be held in a vessel sufficiently long for the reagent to react and be back-mixed. In general, the degree of backmixing can be defined in terms of the pumping capacity of an agitator with respect to the flow and volume of the neutralization vessel. In practice, however, this definition has limited usefulness because of variables such as agitator construction and blade pitch, baffling of the neutralization vessel, and placement of inlet and outlet measuring electrodes. Experience shows that the best way to define backmixing for control purposes is by the ratio of the system dead time to retention time of the neutralization vessel. The retention time is the volume of the vessel divided by the flow through the vessel. A ratio of dead time to retention time equal to 0.05 is adequate for good control.

Suitable baffles or agitator positioning should be used in mixed neutralization vessels to avoid a whirlpool effect. The power supplied by the impeller must be used to turn the contents of the vessel over, not to whirl them about. With these effects in mind, a propeller or an axial-flow impeller should be selected to direct the flow of the vessel contents toward the bottom of the tank. The flat bladed radial-flow impeller should be avoided, since it generally tends to divide the vessel into two sections and increases system dead time.

Figure 7.40.13 is a plot of tank size against agitator pumping capacity per unit tank volume on logarithmic coordinates. The family of curves shown for various dead times was developed from empirical data in tanks with capacities of 200, 1000, 10,000, and 18,000 gallons (756, 3780, 37,800, and 68,040 1). They apply to baffled tanks of cubic dimensions with the inlet at the surface and the outlet at the bottom on the opposite side of the tank. The ratio of impeller diameter to tank diameter varies from 0.25 to 0.4. Square pitch propellers at an average peripheral speed of 25 fps were used in up to 1000-gallon capacity tanks. Axial-flow turbine impellers at an average peripheral speed of 12 fps (3.6 m/s) were used in the larger tanks.

FIG. 7.40.13 Dead time (tJ as a function of mixing intensity.

To be classified as a well-mixed vertical tank by the standards of pH control applications, the liquid height should be between 100% and 150% of the vessel width or diameter. The vessel walls should have baffles to prevent liquid rotation, the agitation pattern should be axial, and the agitator pumping rate calculated by Equation 7.40(5) should be at least 20 times the influent flow rate. The agitation should be great enough to break the surface and pull down the reagent (injected near the surface to minimize dip-tube length and reagent delivery delay) but not enough to cause air entrainment.

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